Cheers, Sally _____ SOLD 2009 NT PAJERO PLATINUM & 2015 JEEP GRAND CHEROKEE. FIG. 6. Once the light bar is wired up, head out to you favourite dark location and aim the light bar and torque down tightly. Here’s another example on another vehicle of how to properly mount an LED Light bar on the roof of your truck: XPI light bar has two sets of holes on each side that both bolt on the mounting feet. 1. See the Rack LED Light Bar Wiring Install DIY Writeup inside. Would give the same effect as having them on the roof rack and no issues if you want to remove the rack. Using only one or two bolts will result in excess vibration of the lamp and ultimately result in bracket failure. Most manufacturers include installation guides to help put it up. Getting the light bar up and away from the roof allows the light bar to not be blocked by the roof skin right in front of it. *Important information* - Click here to read more about our How-To terms and conditions. With the right tools and supplies, installation is painless. Apply pressure to the bracket arm pushing down on the top plate. To aim the spread of light for best performance, locate a quiet stretch of road at night with no traffic. Mounting a LED bar on OEM roof rack. Assemble one M8x20mm, spring, and flat washer through a slotted hole in the top plate and rubber dampener and loosely attach rectangle channel nut (a couple of threads will be sufficient). A minimum height of 90mm will be required to do this. Insert channel nut & loosely fit the light bar to the bracket arm. 6. May 14, 2014 at 3:42 PM #1 #1. Measure length and height of lightbar to determine approximate plank and position the light will be mounted (forward mount or under mount). Slide the left side Light Bar End Mount on to the end of the Light Bar. Before considering any of these mounting options, make certain to check up on the relevant local laws governing the placement of auxiliary lighting on your vehicle. We’ve put together several sets of instructions for how to install a light bar. Alternatively, position channel nut into the ‘C’ channel of the platform and place bracket over this and affix with the M8 button head, spring, and flat washer. With lights placed on the roof of the vehicle coming as the best option in-car lighting gear, it is fitting to discuss how it can be installed on your roof. As the name suggests this type of roof rack clamps to the car door jambs (the door jamb is the part of the roof you can see when you open the door - … Lock The Mounting Brackets And Light Bar To The Roof Place the mounting brackets onto the roof and insert it into the drilled holes. How to get power to the roof rack for work lights (or any other reason) 10-06-2011, 04:33 PM . i'm getting ready to install an LED light bar on the roof of my 80 i dont have a rack on the roof so i cant bolt it to that, it will be bolted directly to the car my question is how to make a water tight passage for the wires to go down into the cab? Offer assembled bracket to appropriate plank, lining up channel nut, and slide forward and finger tighten. When having the roof rack installed we added a front 3″ slat cross member so that we could mount a light bar, it was a $65 addition. 4. Note: In order to mount a Curved series ST2K bar, you will only be able to mount it underneath the rack. We wired the 40″ KC HILITES FLEX Array to our Switch Pro 9100 and mounted it to our Stellar Built roof rack. As with any DIY project, always measure twice and cut once. (Refer to Roof Light Bar wiring instructions for methods of installation). RUNVA XP11 11,000lb Winch in MM ALLOY Bar, 2.75" S/S exhaust, ARB Air Locker, BLACK WIDOW Drawer Sys, … Set out all components and familiarise yourself with contents. With the vehicle pointed straight ahead, have an assistant operate the light bar, while keeping an eye out for other vehicles. Set out all components and familiarise yourself with contents. 3. 4. Insert channel nut & loosely fit the light bar to the bracket arm. Push them into the rain gutter using a screen tool and run them under the wiper molding at the base of the windshield into the engine bay. Moving forward, to remove any confusion between the 4/5 plank, new/old style, and which one is required for your vehicle/rack set up, we have redesigned our bracket to be suitable to all straight out of the box. Check the brackets adjustments after screwing. Installing Roof Racks, Accessories & Cage Storage solutions for every occasion. Save some time and read this quick guide of how to install a light bar. Feed the wires through a hole in the rear door behind the spare tyre. A small amount of pressure will need to be applied to push the bracket down on the upper plank to then secure the channel nut. 2. I decided to fit one of our 18W LED work lights to the rear of the roof rack to aid in setting up camp etc at night and as always I try not to drill holes in the body by using existing holes. For installation of the older style 4 & 5 plank brackets, we have kept them below for reference. KC HILITES FLEX Array Light Bar Install 5th Gen 4Runner. We turned to Pro-Line Racing for their scale and detail accessories and decided to install their Light Bar along with their Roof Rack. 2. All roof storage setups start with a set of roof bars. See below. Down the snorkel. STEDI Copper Head, How to run the wiring for roof mounted LED Light bars, Light bar wind noise, and how to prevent it, ARB Deluxe LED Fog Light Installation & Wiring Instructions. To find out more including how to change your settings, please see our. Carefully align the two brackets and lightbar to sit symmetrically on the roof rack and tighten. Test fit, check measurements again and take your time. Type-X Sport - Can I change the Orange Ring? Post Reply. Where bolt on roof rack mounts are not an option, a little ingenuity and a few extra tools may be required. Once it is installed in the correct position, tighten everything down, and offer lightbar to bracket and fasten. I mount my 42" light bar on a roof rack and first time I turned it on I noticed the bonnet issue and just moved it back about a foot to solve the issue. (note: If installing with extension plate to new 52100 platforms, refer instruction 4a). FORWARD MOUNT BRACKET2a. pop out caps with flat head screw driver and then unscrew the 2 phillips head screws Step 2: remove the sun visors from both sides. Pencil beams and spotlights are useless on bush tracks at night (you can't use roof mounted lights on the road in NSW) so a light bar allows you to light the track close to the car and each side so you can navigate at low speeds. Good to know: Our main mounting arms of our Rhino bracket has intentionally been designed to be 1mm undersized. There are two ways to … While mounting a light bar on the bullbar is often easiest, the roof mounted option is far more popular freeing up space on the bullbar for traditional driving lights. STEP 17. If using forward mount plates, assemble included M8x18mm button head bolt through side plate into the main bracket and affix flat washer and nylock nut on the back and tighten to sufficient torque. Insert the bolt into channel nut whilst still applying pressure to bracket arm. You'd think someone would be jumping up and down about them by now! Post Views: 832. There are two ways to mount this bracket to suit the curved light. … If using forward mount plates, assemble included M8x18mm button head bolt through side plate into the main bracket and affix flat washer and nylock nut on the back and tighten to sufficient torque. - All three M10 bolts must be used to mount the base of the U Bracket to your vehicle. Roof Bars. Once all the hardware fitting has been completed, check out our Roof Wiring guide. How to mount accessories to the side of a roof rack - YouTube With the help of a friend, offer light bar to bracket and use the hardware supplied with the light bar to fasten into the Roof rack bracket. LOOSELY Install a Allen Bolt into each Nutsert in the Roof Rack just to hold the Light Bar in place for now. This stabiliser bracket is designed to help carry the weight whilst using the extension plate. Measure length and height of lightbar to determine approximate plank and position the light will be mounted (forward mount or under mount) (Forward mount bracket). We choose the Nilight 52″ 300W spot and flood combination LED light bar because it has both spot and flood lenses in one bar, was affordable, and had decent reviews on Amazon. While working on one of our project trucks, it was time to install a light bar for a little bit more detail and we decided to turn the camera on while doing it. Your browser's Javascript functionality is turned off. 25 3. If you’re dying to install your new LED light bar but aren’t sure how, we can walk you through the process. See FIG 23 & 24. Unscrew the 2 phillips screws on the door window side of sunvisor and the 1 phillips screw on the inside of the visor. Ensure that your light bar has enough room to be adjusted up and down before committing to your installation. A minimum height of 90mm will be required to do this. Interior LED lights - color temp preference? You could always make a light bar to mount off the spare tyre carrier. Plug the Light Bar into the wire harness and push excess wire back into Light Bar. Simply assemble the mounts, position them to line up with the holes in … Insert the bolt into channel nut whilst still applying pressure to bracket arm. Slide this along until it reaches the side bracket and sandwich with the other two plates. Bull bars often have mounting holes for driving lights incorporated in their design, and many light bars have adjustable mounting points as is the case with the curved light bar from Ridge Ryder. 5. 2. Zip tie them to the crossbars of your roof rack, bringing one of the 12ga wires (+ or -) to the driver side of the windshield and the other to the passenger side. Alternatively, position channel nut into the ‘C’ channel of the platform and place bracket over this and affix with the M8 button head, spring, and flat washer. ARB Bar, 36" LED light bar, cargo barrier, dual batteries. Assemble stabiliser bracket with M8x20mm bolt, spring, and flat washer and offer to the underside of the front of the rack. 1. - Before fitting stainless steel hardware, we recommend applying a small amount of anti-seize to the threads of any mounting bolts. With the range of roof storage solutions at Supercheap Auto, you can create a setup which suits your needs. Please turn it on so that you can experience the full capabilities of this site. These instructions include options for installations with or without a wire harness and for connecting to existing LED lights. Some roof rack manufacturers may have optional light bar mounting brackets like this ROLA titan roof tray which makes installation as simple as spinning a few spanners. And check out the extensive list of JL writeups / DIYs in the forums. 3. With your new light bar installed, you’ll turn night into daylight and wonder how you ever survived without one! 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